Ceramic Hose Pipe High Wear Resistance Long Service Life Superior Pressure Tolerance
Description
The Hongruntong Marine Ceramic Hose Pipe is engineered for extreme durability in high-pressure and abrasive environments. Featuring a ceramic-lined inner tube, this hose provides superior resistance against wear, corrosion, and heat. Multi-layer steel wire reinforcement ensures exceptional burst strength, fatigue endurance, and structural integrity under high-pressure hydraulic cycles. The outer cover resists abrasion, UV, ozone, and environmental degradation, delivering long-term reliability in marine, industrial, and mobile hydraulic systems. Optimized flexibility allows precise routing in confined spaces without kinking or compromising performance. Rigorous hydrostatic, impulse, and abrasion testing guarantees leak-free operation and extended service life.
Case Study
A European offshore drilling company faced frequent hose failures due to high-pressure abrasive fluids damaging conventional hoses, causing costly operational downtime. Hongruntong Marine provided custom ceramic hose pipes with thick ceramic lining and reinforced steel braiding. After installation, the hoses were monitored over 24 months under continuous high-pressure cycles. Results showed zero failures and consistent fluid performance. Maintenance logs indicated a 60% reduction in downtime and 40% cost savings on replacement hoses. The ceramic lining effectively prevented wear and erosion from abrasive drilling fluids, confirming the product’s long-term reliability. This case highlights Hongruntong’s ability to design hoses for extreme operational challenges.
Specifications
| Name | Ceramic Hose Pipe |
| Tube | NR, BR, SBR |
| Reinforcement | High Tensile Steel Wire Spiral |
| Cover | NR,CR |
| Working Pressure | < 25 Bars |
| Flange Material | Q235B carbon steel paint |
| Working Temperature | -30℃ to +80℃ |
| Safety Factor | 5:1 |
| Application | Installed in Between the Pump and Cutter of The Dredger,Suction The Slurry. Suction Hose&Armored Hose with Hb Steel Ring In, Suitable for Limestone, Granite, Coral, and Mineraletc. |
| Advantages | High Abrasion Resistance |
| Light Weight |
| Oil and Heat Resistant |
| Flexible,easy to bending |
| Inner Diameter | Working Pressure | Burst Pressure | Length | Wall Thickness |
| mm | (Mpa) | (Mpa) | (m) | (mm) |
| 300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
| 414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
| 560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
| 700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
| 800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
| 900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
| 1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Product Highlights
Exceptional Abrasion Resistance
The ceramic lining protects the inner surface from particulate-induced wear and erosion. Laboratory tests demonstrate years of operation under abrasive slurry exposure without dimensional degradation. Outer reinforcement preserves burst strength and hose integrity.
High Pressure Endurance
Multi-layer steel wire braiding and spiral reinforcement ensures resistance to high-pressure surges and impulse loads. Fatigue tests validate longevity under repeated hydraulic pressure cycles.
Thermal and Chemical Stability
The ceramic inner tube maintains stability under high temperature and resists degradation from hydraulic oils, synthetic fluids, and chemical agents, ensuring consistent internal flow and pressure.
Optimized Flexibility and Safety
Despite robust construction, the hose offers excellent flexibility. Proper bend radius design minimizes stress on fittings and reinforcement layers, allowing safe routing in complex hydraulic systems.
Applications
High Pressure Marine Hydraulic Systems
Able to endure vibration, high pressure, and abrasive seawater exposure without performance loss.
Industrial Processing Lines
Handles abrasive fluids, slurry, and high-temperature hydraulic media while maintaining stable operation.
Heavy Mobile Equipment
Supports demanding hydraulic cycles in excavators, loaders, and mobile pumps, ensuring long-lasting reliability.
Why Choose Hongruntong Marine
Field Proven Durability
Ceramic hose pipes have been tested in extreme marine, industrial, and mobile environments, demonstrating exceptional resistance to wear, high pressure, and chemical exposure.
Custom Engineering Solutions
Material selection, ceramic lining thickness, and reinforcement patterns are tailored to operational conditions, ensuring performance optimization and reduced maintenance.
Comprehensive Testing and Certification
Each hose undergoes hydrostatic, impulse, abrasion, and chemical resistance tests. Documentation confirms compliance with ISO and international standards.
Lifecycle Support and Technical Guidance
Hongruntong provides specification assistance, installation guidance, and maintenance protocols, helping clients maximize hose lifespan and operational efficiency.
FAQ
1. What is the maximum working pressure?
Up to 10000 psi depending on diameter and reinforcement layers.
2. Can it handle abrasive fluids?
Yes, the ceramic lining resists wear from slurry, sand, and particulate-laden liquids.
3. Is it chemical-resistant?
Yes, compatible with mineral oils, synthetic oils, fire-resistant fluids, and industrial chemicals.
4. How long is the typical service life?
Multiple years with proper specification, installation, and maintenance.
5. Are custom lengths and fittings available?
Yes, factory-assembled hoses can be tailored with crimped or threaded end fittings.
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